INTELLIREAM® MP- Modular Platform 

Simple. Smart. Reliable.

Robotic Torch Maintenance Center

Extend the life of your robotic MIG torch and improve cycle time in your robotic welding cell with the Intelliream®  MP. This robotic torch maintenance center systematically removes and limits spatter accumulation for enhanced productivity.

The Intelliream®  MP is designed with reliability in mind. The internal components are modular and protected from the environment.

reaming Product Data Sheet


Choose an option from the list below to view additional accessories available for this product.

 
 
 
*Optional Wire Cutter is shown on all pictures

reaming
 

  • Process Highlights

    iconReamer
    1. High-strength coated reaming bit provides enhanced wear resistance. Precision machined to tight tolerances for optimized performance.
    iconSprayer
    1. Vortex action sprayer delivers a radial spray pattern to uniformly coat the interior surface of the nozzle. Post-flow logic enables self-cleaning.
    iconWireCut
    1. Pinch-off wire cutter is integrated in the clamp housing for easy and quick access, minimizing robot movement. (Optional)
    iconTCPCheck
    1. Tapered cone provides a visual check to ensure positional accuracy of the TCP (tool center point).

  • Performance

    The Intelliream®  MP controls the entire reaming process. Every aspect of the reaming cycle is commanded, monitored, and verified. The feedback signal to the robot is a true “complete” signal indicating that the entire sequence has been executed without error.

    Advantages

    • The Intelliream®  MP controller features a simple “No Trial-No Error” programming technique and constant process monitoring.
    • Self-centering diamond grip design for positive traction on all nozzle sizes.
    • Complete enclosure seals out small particles and contaminants.
    • On-board diagnostics indicate position and fault codes for ease of troubleshooting.
    • A status light signals when the unit is operating and flashes diagnostic codes if a fault occurs.
    • Dry run and sensor override modes make setting up and troubleshooting easier.
    • The Intelliream®  is the only reamer to offer an automatic retry feature.

  • Features and Benefits

    • Reset push button overrides the Intelliream®  MP commands to the cylinders and sends them back to their home position.
    • Indicator LED’s are visible to an operator and show the position of air cylinders. If a fault occurs, the on-board diagnostics report the error via flashing LED codes so the problem can be resolved faster.
    • The settings button is used to configure several features in the Intelliream®  that will optimize performance and assist in maintenance.
    • Actuator push-buttons for manual operation will assist in safely programming robot positions and troubleshooting.
    • Automatic configuration of signal polarity. No need to set DIP switches! The Intelliream®  senses both the input and output type of the robot and sets the I/O immediately.
    • Error signal feedback to the robot: if an error occurs in the process, the Intelliream®  returns to its home position and sends an error signal to the robot.
    • The electronics are enclosed in the RCM-2 control module. The control module is easily removed from the side of the machine and disconnected without removing the front or rear panels.
    • Magnetic sensors are utilized for optimum position accuracy and reliability.
    • Hinged back door/panel for ease of access.
    • Gripper guard helps keep the area clear of spatter.
    • Nozzle detect ensures that the nozzle is on the torch thus eliminating “bad” welds because of contamination. (Optional)

  • Technical Data

    Cycle Time:
    <5s
    Footprint Size:
    25″H x 13″L x 10″W
    Cutter Speed:
    1100 RPM
    Air Driven Motor:
    0.65 HP
    Wire Cutter Diameter:
    0.030″ – 1/16″
    Air Supply:
    80 PSI, 15 SCFM
    Power Supply:
    24VDC, 0.65A

  • Ordering Information and Accessories

    Standard Equipment

    Intelliream®  MP
    Nozzle Reamer
    Spray System
    TCP check
    IRM030001-MP

    Request any of the following options when ordering:

    Wire Cutter Module
    IRW010099-00
    Nozzle Detect Sensor
    IRE020099-13
    Nozzle Gas Flow Sensor
    IRE060099-00
    Spray Containment Assembly II
    IRS020099-00

    Accessories

    Reaming Bit, 1/2″
    IRB010500-00
    Reaming Bit, 1/2″ Bottleneck
    IRB010501-00
    Reaming Bit, 15.5mm
    IRB01M155-00
    Reaming Bit, 5/8″
    IRB010625-00
    Reaming Bit, 3/4″
    IRB010750-00
    Robot Control Cable, 20ft
    IRE010090-20
    Robot Control Cable, 30ft
    IRE010090-30
    Robot Control Cable, 50ft
    IRE010090-50
    Test Box
    IRT020001-00
    Adapter Plate
    IRF020002-01
    Floor Mount Stand
    IRX010001-00